Versator Operation & Process Actions
Features of the Cornell Versator
- Removal of entrapped air, foam, or gas from liquids under high vacuum.
- Efficient mixing, blending, homogenization, dispersion, emulsification as a simultaneous secondary benefit.
- Removal of moisture or distillation of residuals under certain conditions.
Principal of Operation
- During operation, the Versator Chamber is under high vacuum and the Versator Disc is rotating.
- Drawn in by the vacuum, the aerated material passes through the Feed Assembly and the Spreader Ring creates a thin film of material on the Versator Disc's interior surface.
- The rotation of the Versator Disc centrifuges the thin film of material across its interior surface while the vacuum draws off the entrapped air or gas.
- The deaerated material is pumped up the Scoop Tube Assembly from within the curved inside edge of the Versator Disc and leaves the Versator Chamber.
- The air (or gas) removed from the material exits the system through the vacuum pump's discharge or exhaust.
- The Versator Chamber does not fill; the material stays within the Versator Disc.
|
(click on thumbnail to enlarge)
|
The Versator's operation is simple, but it can accomplish a variety of actions during the fraction of a second that the material is being processed:
- Mixing/Blending
- Deaeration
- Defoaming
|
- Degassing
- Dispersion
- Emulsification
|
|
Benefits of the Versator
- Process virtually any pourable or pumpable liquid - hot or cold - from water to hot chewing gum.
- Heat sensitive and shear sensitive products can be processed.
- Design allows all of the processed material to be exposed in a thin film to high vacuum.
- Continuous operation (no timed cycle) and can be installed in-line or used for batch processing.
- Additional pumps for feed and discharge are not necessary in most installations. Material can be discharged from vacuum chamber by operating design.
- Few spare parts subject to wear and easy access to interior parts for inspection and cleaning.
- Minimal product loss during operation.
Main Parts of the Versator and System
(click on thumbnail to enlarge)
| Cornell Versator Parts Diagram |
|
Cornell Versator System Diagram |
|
|
|
Back to top |